ADDITIVE MICROMANUFACTURING PROCESS   

Metal 3D Printing with Localized Electrodeposition​​

CERES Print System


CERES is a stand-alone 3D print system that prints complex and pure metal objects at the micrometer scale, and with submicrometer resolution.  


Key CERES features:

- Possible object size: <1 µm to 1000 µm
- Room temperature process
- No post-processing necessary
- Print overhanging parts without support structures
- Resolution (min. feature size):  <1 µm
- Print pure metals: Cu, Au, Ni, Ag, Pt

CERES combines nanometer-accurate positioning, electrochemical deposition, and optical force feedback. 

Inbuilt optics and alignment enable pinpoint-accurate printing on prepatterned surfaces.

The proprietary software has an intuitive UI and seamlessly connects all parts of the system. A comprehensive online user manual provides step-by-step workflows for easy usage.

                              Exaddon CERES microscale 3d printing system - electrochemical deposition process diagram

                              How it Works


                              Exaddon's additive micromanufacturing technology (µAM) uses electrochemical deposition:

                              1. A small printing nozzle, called an   iontip , is immersed in a supporting electrolyte bath.
                              2. A precisely regulated air-pressure pushes a liquid containing metal ions through a microchannel inside the iontip. The liquid flow is very small - as low as femtoliters per second.
                              3. At the end of the microchannel, the ion containing liquid is released onto the print surface. The print surface must be conductive; we use materials such as Cu, Au, PEDOT, and ITO.
                              4. The dissolved metal ions are then electrodeposited into solid metal atoms.
                              These metal atoms grow together into small building blocks called voxels. Optical force feedback registers the completion of each voxel until all voxels are printed and the complete object is constructed. This electrochemical printing process takes place at room temperature. The process leads to very high-quality metal structures that are immediately ready for their application - there is no need for any post-processing. 

                               

                              The forces acting on the iontip can be measured optically, and are used as feedback. This allows the system to detect which voxels of the object have already been printed. This optical force feedback provides real-time process control. 


                              Download the System & Process Specification


                              Exaddon CERES microscale 3d printing system - layer-by-layer 3D printing process diagram

                               SYSTEM MATURITY  

                              Standardized Workflows

                              Comprehensive, tested print workflows designed with optimal UX in mind

                              Proprietary Software

                              Our CAPA software is fully customized for the CERES system and print workflows

                              Online User Manual

                              Regularly updated and comprehensive manual to guide users through every step

                              Discover Use Cases of Exaddon 3D Printing

                              Explore applications with the CERES system.